Drill is a tool primarily used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver, depending on application, secured by a chuck. Some powered drills also include a hammer function.
Drills vary widely in speed, power, and size. They are characteristically corded electrically driven devices, with hand operated types dramatically decreasing in popularity and cordless battery powered ones proliferating.
Drills are commonly used in woodworking, metalworking, machine tool fabrication, construction and utility projects. Specially designed versions are made for medicine, Space, and miniature applications.
Types[edit | edit source]
There are many types of drills: some are powered manually, others use electricity (electric drill) or compressed air (pneumatic drill) as the motive power, and a minority are driven by an internal combustion engine (for example, earth drilling augers). Drills with a percussive action (hammer drills) are mostly used in hard materials such as masonry(brick, concrete and stone) or rock. Drilling rigs are used to bore holes in the earth to obtain water or oil. Oil wells, water wells, or holes for geothermal heating are created with large drilling rigs. Some types of hand-held drills are also used to drive screws and other fasteners. Some small appliances that have no motor of their own may be drill-powered, such as small pumps, grinders, etc.
Hand[edit | edit source]
Manual[edit | edit source]
- Bow - A simple rotational hand-operated tool of prehistoric origin.
- Brace - A woodworker's brace has a ‘U’ formed wrench/outline that is utilized to transform the hurl and drill into wood. The breadth handle of a brace gives more use which enables the brace to create more torque than a hand drill. The scope handle of a brace causes it to produce more torque than a hand drill, because of it having a more prominent separation from the focal point of revolution so giving more use than the turning handle of a hand drill . Wood screw bits can be utilized with a brace to drill vast distance across gaps.
- Hand drill, also known as an "eggbeater" drill, or (especially in the UK) a wheel brace
- Cranial drill is an fundamental instrument used throughout skull surgery
- Breast, similar to an "eggbeater" drill, it has a flat chest piece instead of a handle
- Push, which uses a spiral ratchet mechanism
- Pin chuck, a small hand-held jeweler's drill
Corded[edit | edit source]
The most common form of corded drill is the pistol-grip. A specialty form is a right-angle drill, used to drill in tight spaces. Power in corded drills is typically supplied by a universal motor, used for its high power to weight ratio.
For much of the 20th century, many attachments could commonly be purchased to convert corded electric hand drills into a range of other power tools, such as orbital sanders and power saws, more cheaply than purchasing dedicated versions of those tools. As the prices of power tools and suitable electric motors have fallen such attachments have become much less common. A similar practice is currently employed for cordless tools where the battery, the most expensive component, is shared between various compatible devices.
Cordless[edit | edit source]
A cordless drill is an electric drill which uses rechargeable batteries. These drills are available with similar features to an AC mains-powered drill. These are the most common type of drill. They are available in the hammer drill configuration and most have a clutch, which aids in driving screws into various substrates while not damaging them. Also available are right angle drills, which allow a worker to drive screws in a tight space. While 21st century battery innovations allow significantly more drilling, large diameter holes may drain current cordless drills quickly.
For continuous use, a worker will have one or more spare battery packs charging while drilling, and quickly swap them instead of having to wait an hour or more for recharging, although there are now Rapid Charge Batteries that can charge in 10–15 minutes.
Early cordless drills used interchangeable 7.2V battery packs. Over the years battery voltages have increased, with 18V drills being most common, but higher voltages are available, such as 24V, 28V, and 36V. This allows these tools to produce as much torque as some corded drills.
Common battery types of are nickel-cadmium (NiCd) batteries and lithium ion batteries, with each holding about half the market share. NiCd batteries have been around longer, so they are less expensive (their main advantage), but have more disadvantages compared to lithium-ion batteries. NiCd disadvantages are limited life, self-discharging, environment problems upon disposal, and eventually internally short circuiting due to dendrite growth. Lithium-ion batteries are becoming more common because of their short charging time, longer life, absence of memory effect, and low weight. Instead of charging a tool for an hour to get 20 minutes of use, 20 minutes of charge can run the tool for an hour. Lithium-ion batteries also hold a charge for a significantly longer time than nickel-cadmium batteries, about two years if not used, vs. 1 to 4 months for a nickel-cadmium battery.
Hammer[edit | edit source]
The hammer drill is similar to a standard electric drill, with the exception that it is provided with a hammer action for drilling masonry. The hammer action may be engaged or disengaged as required. Most electric hammer drills are rated (input power) at between 600 and 1100 watts. The efficiency is usually 50-60% i.e. 1000 watts of input is converted into 500-600 watts of output (rotation of the drill and hammering action).
The hammer action is provided by two cam plates that make the chuck rapidly pulse forward and backward as the drill spins on its axis. This pulsing (hammering) action is measured in Blows Per Minute (BPM) with 10,000 or more BPMs being common. Because the combined mass of the chuck and bit is comparable to that of the body of the drill, the energy transfer is inefficient and can sometimes make it difficult for larger bits to penetrate harder materials such as poured concrete. A standard hammer drill accepts 6 mm (1/4 inch) and 13 mm (1/2 inch) drill bits. The operator experiences considerable vibration, and the cams are generally made from hardened steel to avoid them wearing out quickly. In practice, drills are restricted to standard masonry bits up to 13 mm (1/2 inch) in diameter. A typical application for a hammer drill is installing electrical boxes, conduit straps or shelves in concrete.
Rotary[edit | edit source]
The rotary hammer (also known as a rotary hammer drill, roto hammer drill or masonry drill) combines a primary dedicated hammer mechanism with a separate rotation mechanism, and is used for more substantial material such as masonry or concrete. Generally, standard chucks and drills are inadequate and chucks such as SDS and carbide drills that have been designed to withstand the percussive forces are used. A rotary hammer uses chuck or Spline Shank bits. These heavy bits are adept at pulverising the masonry and drill into this hard material with relative ease. Some styles of this tool are intended for masonry drilling only and the hammer action cannot be disengaged. Other styles allow the drill to be used without the hammer action for normal drilling or hammering to be used without rotation for chiselling. In 1813, Richard Trevithick designed a steam-driven rotary drill, also the first drill to be powered by steam.
In contrast to the cam-type hammer drill, a rotary/pneumatic hammer drill accelerates only the bit. This is accomplished through a piston design, rather than a spinning cam. Rotary hammers have much less vibration and penetrate most building materials. They can also be used as "drill only" or as "hammer only" which extends their usefulness for tasks such as chipping brick or concrete. Hole drilling progress is greatly superior to cam-type hammer drills, and these drills are generally used for holes of 19 mm (3/4 inch) or greater in size. A typical application for a rotary hammer drill is boring large holes for lag bolts in foundations, or installing large lead anchors in concrete for handrails or benches.
Drill press[edit | edit source]
A drill press (also known as a pedestal drill, pillar drill, or bench drill) is a style of drill that may be mounted on a stand or bolted to the floor or workbench. Portable models are made, some including a magnetic base. Major components include a base, column (or pillar), adjustable table, spindle, chuck, and drill head, usually driven by an electric motor. The head typically has a set of three handles radiating from a central hub that are turned to move the spindle and chuck vertically. A drill press is typically measured by its "swing", calculated as twice the distance from the center of the chuck to the closest edge of the column. Thus, a tool with 4" between chuck center and column edge is described as an 8" drill press.
A drill press has a number of advantages over a hand-held drill:
- Less effort is required to apply the drill to the workpiece. The movement of the chuck and spindle is by a lever working on a rack and pinion, which gives the operator considerable mechanical advantage
- The table allows a vise or clamp to be used to position and restrain the work, making the operation much more secure
- The angle of the spindle is fixed relative to the table, allowing holes to be drilled accurately and consistently
- Drill presses are almost always equipped with more powerful motors compared to hand-held drills. This enables larger drill bits to be used and also speeds up drilling with smaller bits.
For most drill presses—especially those meant for woodworking or home use—speed change is achieved by manually moving a belt across a stepped pulley arrangement. Some drill presses add a third stepped pulley to increase the number of available speeds. Modern drill presses can, however, use a variable-speed motor in conjunction with the stepped-pulley system. Medium-duty drill presses such as those used in machine shop (tool room) applications are equipped with a continuously variable transmission. This mechanism is based on variable-diameter pulleys driving a wide, heavy-duty belt. This gives a wide speed range as well as the ability to change speed while the machine is running. Heavy-duty drill presses used for metalworking are usually of the gear-head type described below.
Drill presses are often used for miscellaneous workshop tasks other than drilling holes. This includes sanding, honing, and polishing. These tasks can be performed by mounting sanding drums, honing wheels and various other rotating accessories in the chuck. This can be unsafe in some cases, as the chuck arbor, which may be retained in the spindle solely by the friction of a taper fit, may dislodge during operation if the side loads are too high.
Geared head[edit | edit source]
A geared head drill press transmits power from the motor to the spindle through spur gearing inside the machine's head, eliminating a flexible drive belt. This assures a positive drive at all times and minimizes maintenance. Gear head drills are intended for metalworking applications where the drilling forces are higher and the desired speed (RPM) is lower than that used for woodworking.
Levers attached to one side of the head are used to select different gear ratios to change the spindle speed, usually in conjunction with a two- or three-speed motor (this varies with the material). Most machines of this type are designed to be operated on three-phase electric power and are generally of more rugged construction than equivalently sized belt-driven units. Virtually all examples have geared racks for adjusting the table and head position on the column.
Geared head drill presses are commonly found in tool rooms and other commercial environments where a heavy duty machine capable of production drilling and quick setup changes is required. In most cases, the spindle is machined to accept Morse taper tooling for greater flexibility. Larger geared head drill presses are frequently fitted with power feed on the quill mechanism, with an arrangement to disengage the feed when a certain drill depth has been achieved or in the event of excessive travel. Some gear-head drill presses have the ability to perform tapping operations without the need for an external tapping attachment. This feature is commonplace on larger gear head drill presses. A clutch mechanism drives the tap into the part under power and then backs it out of the threaded hole once the proper depth is reached. Coolant systems are also common on these machines to prolong tool life under production conditions.
Radial arm[edit | edit source]
A radial arm drill press is a large geared head drill press in which the head can be moved along an arm that radiates from the machine's column. As it is possible to swing the arm relative to the machine's base, a radial arm drill press is able to operate over a large area without having to reposition the workpiece. This saves considerable time because it is much faster to reposition the drill head than it is to unclamp, move, and then re-clamp the workpiece to the table. The size of work that can be handled may be considerable, as the arm can swing out of the way of the table, allowing an overhead crane or derrick to place a bulky workpiece on the table or base. A vise may be used with a radial arm drill press, but more often the workpiece is secured directly to the table or base, or is held in a fixture. Power spindle feed is nearly universal with these machines and coolant systems are common. Larger size machines often have power feed motors for elevating or moving the arm. The biggest radial arm drill presses are able to drill holes as large as four inches (101.6 millimeters) diameter in solid steel or cast iron. Radial arm drills are specified by the diameter of the column and the length of the arm. The length of the arm is usually the same as the maximum throat distance. The Radial Arm Drill pictured in this article is a 9-inch column x 3-foot arm. The maximum throat distance of this drill would be approximately 36", giving a swing of 72" (6 feet).
Magnetic[edit | edit source]
A magnetic drill is a portable machine for drilling holes in large and heavy workpieces which are difficult to move or bring to a stationary conventional drilling machine. It has a magnetic base and drills holes with the help of cutting tools like annular cutters (broach cutters) or with twist drill bits. There are various types depending on their operations and specializations, like magnetic drilling cum tapping machines, cordless, pneumatic, compact horizontal, automatic feed, cross table base etc.
Mill[edit | edit source]
Mill drills are a lighter alternative to a milling machine. They combine a drill press (belt driven) with the X/Y coordinate abilities of the milling machine's table and a locking collet that ensures that the cutting tool will not fall from the spindle when lateral forces are experienced against the bit. Although they are light in construction, they have the advantages of being space-saving and versatile as well as inexpensive, being suitable for light machining that may otherwise not be affordable.
Accessories[edit | edit source]
Drills are often used simply as motors to drive a variety of applications, in much the same way that tractors with generic PTOs are used to power ploughs, mowers, trailers, etc.
Accessories available for drills include:
- Screw-driving tips of various kinds - flathead, Philips, etc. for driving screws in or out
- Water pumps
- Nibblers for cutting metal sheet
- Rotary sanding discs
- Rotary polishing discs
- Rotary cleaning brushes